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PACKAGING CHANGE – Changes to Tregaskiss and Bernard Nozzle Bag Packaging

PACKAGING CHANGE –
Changes to Tregaskiss and Bernard Nozzle Bag Packaging

February 14, 2020

Tregaskiss® and Bernard® branded nozzles are currently packaged in a variety of bag sizes and styles.

We will begin standardizing on a single size and style bag for all Tregaskiss and Bernard nozzles over the coming months as a running change that takes place as existing inventory is depleted.


Current Bag Sizes and Styles:

5″ x 8″ (white)

Old Tregaskiss Product Bag
Bernard® Branded

8″ x 10″ (white)

Old Tregaskiss 8x10 bag
Tregaskiss® Branded

6″ x 8″ (clear)

Old Bernard 6x8 bag
Bernard® Branded

New Bag Size and Style:

8″ x 10″ (white)

New Bernard and Tregaskiss 8x10 bag
Dual Branded Bernard® and Tregaskiss®

Transition Timeline

(subject to change depending on volume changes)

  • February 3, 2020: Large Centerfire™ nozzles will begin transitioning to the new bag packaging
  • February 15, 2020: Tregaskiss nozzles will begin transitioning to the new bag packaging
  • March 1, 2020: Small Centerfire nozzles will begin transitioning to the new bag packaging
  • April 1, 2020: AccuLock™ S nozzles will begin transitioning to the new bag packaging
  • Summer 2020: Tapered nozzles, Quik Tip™ nozzles, elliptical and any remaining nozzles currently packaged in the 5″ x 8″ white Bernard branded bag or 6″ x 8″ clear Bernard branded bag will begin transitioning to the new bag packaging (production dates depend on when remaining bag volumes are depleted)

    PRODUCT UPDATE – Firmware and Software Update for the TOUGH GUN TT3E Reamer

    PRODUCT UPDATE —
    Firmware and Software Update for the TOUGH GUN TT3E Reamer

    December 2, 2019

    Effective November 15, 2019, the TOUGH GUN® TT3E (Ethernet) reamer is now running updated firmware and software. The ARGEE software has been updated from version 4.0 to 4.1, and the firmware from version 3.5 to 3.6.

    What’s New?

    • Firmware: Allows the Turck ARGEE 4.1 software to be loaded through the Turck Service IP Tool.
    • Software: Spray time was reduced from 250 milliseconds to 1 millisecond, allowing full control over spray time via the robot controller rather than the reamer.

    Compatibility

    • ARGEE 4.1 software can run on firmware 3.5, however, ARGEE 4.0 cannot operate on firmware 3.6.
    • The HMI that is currently available for download on the Tregaskiss.com website is compatible with ARGEE 4.1 only. If you are running ARGEE 4.0, please download the compatible HMI from the Resources tab on the TOUGH GUN TT3E Reamer webpage.

    Downloads

    • The new ARGEE 4.1 software package can be downloaded from the Software tab on the TOUGH GUN TT3E reamer webpage.
    • The new firmware version 3.6 cannot be downloaded from the Tregaskiss.com website. Please contact Tregaskiss Technical Support to request this file.

    For more information or to access software files, please visit the TOUGH GUN TT3E reamer webpage.

      NEW PRODUCT – AccuLock R Consumables

      NEW PRODUCT – AccuLock R Consumables

      October 23, 2019

      Tregaskiss is pleased to announce the launch of new AccuLock™ R consumables, a system designed to maximize throughput and efficiency with minimal risk and effort.

      Image of AccuLock R consumables family including contact tips, nozzle and diffuser

      AccuLock contact tips last longer and are virtually impossible to cross-thread. The long contact tip tail concentrically aligns the tip within the diffuser prior to thread engagement, and this coupled with the tip’s coarse thread ensures quick, accurate replacement without cross-threading. An upgrade to AccuLock HDP contact tips can extend life by 10x or more in pulse welding applications.

      You can easily switch from TOUGH LOCK® and other consumables to AccuLock R consumables with no impact to tool center point (TCP), making this upgrade low effort, low risk, and high payoff.

      Plus, Tregaskiss AccuLock R consumables and Bernard® AccuLock S consumables share a common contact tip, so you can benefit from the reduced costs and simplified inventory of a common consumable platform™ if you have a combination of robotic and semi-automatic MIG guns in your facility.

      Reduce troubleshooting, downtime and rework with these new consumables. Learn more about Tregaskiss® AccuLock™ R consumables.

      Series Components:

        PRODUCT CHANGE – AccuLock S Power Pins for Miller Equipment

        PRODUCT CHANGE –
        New AccuLock S Power Pins for Miller Equipment

        August 20, 2019

        Effective immediately, a new, enhanced AccuLock™ S power pin is now available for Miller® equipment. This new power pin is designed specifically for use with the new Bernard® AccuLock S consumable system to optimize performance.

        AccuLock S Power Pin for Miller
        CONVENTIONAL (Shown Left) Miller® Power Pin Design
        If your power pin has a large ID, please contact Customer Service to get the new AccuLock S Power Pin.

        NEW (Shown Right) AccuLock S Power Pin Design
        Torque to 10 ft-lbs / 120 in-lbs (13.5 Nm)

        Affected Part Numbers

        2200137Has been replaced by 2200206 and 2200207 in the AccuLock S consumables system as noted directly following
        2200206Replaces 2200137 for wire sizes 0.023″ (0.6 mm) – 5/64″ (2.0 mm)
        2200207Replaces 2200137 for wire sizes 3/32″ (2.4 mm) – 1/8″ (3.2 mm)

        AccuLock S Consumables

        Load and Lock for Better Productivity

        • Reduce welding troubleshooting, downtime and rework
        • Flawless wire-feed pathAccuLock S liners are locked and concentrically aligned to both the contact tip and the power pin without the use of fasteners
        • Error-proof liner replacement every time – no measuring required.
        • Simplify MIG welding inventory with a common consumable platform

        Learn more about AccuLock S consumables.

          PACKAGING CHANGE – 5-Gallon TOUGH GARD Anti-Spatter Liquid Pail

          PACKAGING CHANGES –
          5-Gallon TOUGH GARD Anti-Spatter Liquid Pail

          July 1, 2018

          Tregaskiss has made changes to its 5-Gallon (18.9 L) TOUGH GARD® anti-spatter liquid pail design for increased strength and durability. Designed with a heavy duty integrated handle, this new container is easier to handle and can be easily stacked for maximized storage space. The new design also offers an improved seal to eliminate spillage during shipping.

          Like the former pail design, this new 5-Gallon container is compatible with the TOUGH GARD anti-spatter multi-feed system

          Affected Part Numbers:

          • TG-101-05     TOUGH GARD Anti-Spatter Liquid, 5-Gal (18.9 L)  
          TOUGH GARD 5 gallon bucket old style bucket
          OLD
          5-Gallon (18.9 L)
          TOUGH GARD Anti-Spatter Liquid
          Container
          TOUGH GARD new style bucket
          NEW
          5-Gallon (18.9 L)
          TOUGH GARD Anti-Spatter Liquid
          Container

          Learn more about TOUGH GARD anti-spatter liquid or the TOUGH GARD anti-spatter multi-feed system.


            NEW PRODUCT – Conversion Diffusers for TOUGH LOCK Contact Tips

            NEW PRODUCT —
            Conversion Diffusers for TOUGH LOCK Contact Tips

            August 8, 2019

            Tregaskiss is proud to announce that we have launched the following new conversion diffusers that receive TOUGH LOCK® contact tips, including HDP:

            Conversion Diffuser

            Description


            TOUGH LOCK retaining head shown from front
            404-72

            Fronius® TPS 400i

            • Accepts TOUGH LOCK contact tips
            • Requires Fronius nozzle and insulator
            • Compatible with reamer blade part number RCT-21

            TOUGH LOCK slip-on retaining head shown from front
            404-73

            Lincoln® Magnum Pro® (Slip-On)

            • Accepts TOUGH LOCK contact tips and slip-on Tregaskiss nozzles
            • Requires TOUGH LOCK insulator part number 402-28

            TOUGH LOCK thread-on retaining head shown from front
            404-75-25

            Lincoln Magnum Pro (Thread-On)

            • Accepts TOUGH LOCK contact tips and thread-on Tregaskiss nozzles
            • Requires TOUGH LOCK insulator part number 402-28

            Learn more about TOUGH LOCK consumables.

              DISCONTINUED PRODUCT – BTB MIG Gun 500 amp B Series Handle Option

              DISCONTINUED PRODUCT –
              BTB MIG Gun 500 amp B Series Handle Option

              August 1, 2019

              To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus and opportunities to innovate our product portfolio. Accordingly, due to low demand, we are discontinuing the 500 amp B Series Handle option from our BTB MIG gun offering.

              Effective August 16, 2019, the following part numbers will no longer be available:

              • 4422B (trigger kit)
              • 4522 (trigger kit, locking)
              • 4408 (handle kit)

              Please note that a comparable replacement is the O Series Handle option, which is also configurable in our BTB MIG gun product line. 

              Learn more about Bernard® BTB MIG guns and available options, or configure a BTB MIG gun.

                PRODUCT CHANGE – TOUGH GUN Reamer Cutter Blades

                PRODUCT UPDATE —
                TOUGH GUN Reamer Cutter Blades

                July 30, 2019

                Tregaskiss has made the following changes to its TOUGH GUN® reamer cutter blades:

                Summary of Color Changes and Affected Part Numbers

                Image of reamer cutter blade with old coating
                OLD Coating
                Image of reamer cutter blade - old coating
                OLD Coating
                Image of reamer cutter blade with new black coating
                NEW Black Oxide Coating

                Affected Part Numbers – New Black Oxide Coating

                • RC-06 – 3/8″ bore
                • RC-08 – 5/8″ bore, Binzel®
                • RC-12 – 3/4″ bore
                • RCT-01 – 5/8″ bore
                • RCT-04 – 1/2″ bore
                • RCT-05 – 1/2″ bore, TOUGH ACCESS™
                • RCT-10 – 5/8″ bore, TOUGH ACCESS
                • RCT-13 – 3/4″ bore, robotic water-cooled
                • RCT-16 – 15.5 mm, Panasonic® 350 amp
                • RCT-17 – 16.0 mm, Panasonic 500 amp
                • RCT-18 – 15.5 mm nozzle M10 tip WH500T torch, Binzel

                Summary of Design Changes and Affected Part Numbers

                Image of reamer cutter blade with twin flute
                OLD Dual Flute Design
                Image of reamer cutter blade with new black coating and single flute design
                NEW Single Flute Design

                Affected Part Numbers – New Single Flute Design (effective August 1, 2019)

                • RCT-01 – 5/8″ bore
                • RCT-04 – 1/2″ bore

                The above changes will be implemented as a running change and will be sold under the same part numbers as the previous design.

                  DISCONTINUED PRODUCT – SURESTART Contact Tips

                  SURESTART packaging

                  DISCONTINUED PRODUCTS – Tregaskiss SURESTART Contact Tips

                  June 18, 2019

                  To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio.

                  Accordingly, this is a notification that we are discontinuing Tregaskiss® SURESTART™ contact tips, due to low demand.

                  Effective immediately: All SURESTART contact tips have been discontinued and no longer available for sale.

                  Affected Part NumberTOUGH LOCK® Direct Replacement
                  403-22-30403-20-30-25
                  403-22-35403-20-35-25
                  403-22-1.0403-20-1.0-25
                  403-22-45403-20-45-25
                  403-22-364403-20-364-25
                  403-22-52403-20-52-25
                  403-23-30403-21-30-25

                  Visit the TOUGH LOCK consumables page for more information.

                    DISCONTINUED PRODUCT – Legacy F-Gun MIG Guns and Service Parts

                    DISCONTINUED PRODUCTS –
                    Legacy F-Gun MIG Guns

                    January 8, 2019

                    Our product offering is regularly assessed to ensure focus on customer needs and opportunities to innovate our product portfolio, so we can continue to deliver sustainable value to our customers. Accordingly, due to low demand, the following products will be discontinued:

                    Legacy F-Gun™ MIG Guns

                    Effective January 8, 2019, all legacy F-Gun MIG gun part numbers and all F-Gun series service parts will be discontinued and no longer available for sale.


                    Affected Part Numbers

                    Part NumberDescription
                    4610F-Gun MIG Gun, 10 ft
                    4615F-Gun MIG Gun, 15 ft
                    4610EF-Gun MIG Gun, 10 ft, Euro
                    4615EF-Gun MIG Gun, 15 ft, Euro
                    4610MF-Gun MIG Gun, 10 ft, Miller®
                    4615MF-Gun MIG Gun, 15 ft, Miller
                    4610LF-Gun MIG Gun, 10 ft, Lincoln®
                    4615LF-Gun MIG Gun, 15 ft, Lincoln
                    4610TF-Gun MIG Gun, 10 ft, Tweco®
                    4615TF-Gun MIG Gun, 15 ft, Tweco
                    408Handle, F-Gun Series
                    4627Neck, F-Gun Series
                    429Trigger, F-Gun Series

                    Replacement Options

                    The following 600 amp Bernard® BTB semi-automatic air-cooled MIG gun models (with T series straight handles and locking triggers) are recommended replacement options:

                    Legacy F-Gun MIG Gun Part NumberReplacement BTB MIG Gun Part Number
                     4610Q6010NU3LBC
                     4615Q6015NU3LBC
                     4610MQ6010NU3LMC
                     4615MQ6015NU3LMC
                     4610LQ6010NU3LLC
                     4615LQ6015NU3LLC
                     4610TQ6010NU3LTC
                     4615TQ6015NU3LTC

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                      DISCONTINUED PRODUCT – Select Nozzles

                      DISCONTINUED PRODUCTS –
                      Select Tregaskiss Nozzles

                      January 25, 2019

                      To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, select Tregaskiss® nozzles will be discontinued.

                      Effective March 1, 2019, all nozzles listed in the chart below will be discontinued as inventory depletes, and effective March 30, 2019, these nozzles will no longer be available for sale.

                      Part NumberDescriptionSubstitutionNotesReamer Change
                      401-11-62Nozzle, TIGHT RADIUS™, 5/8″ bore, 1/8″ recessTCP change – Please contact Customer Service at 1.855.MIGWELD (644.9353)Yes
                      401-12-50Nozzle, TIGHT RADIUS, 1/2″ bore, flushTCP change – Please contact Customer Service at 1.855.MIGWELD (644.9353)Yes
                      401-13-62Nozzle, TIGHT RADIUS, 5/8″ bore, 1/8″ stick outTCP change – Please contact Customer Service at 1.855-MIGWELD (644.9353)Yes
                      401-19-62Nozzle, 5/8″ bore, 1/4″ recess, brass401-14-62401-14-62 is 1/8″ recess, copperNo
                      401-21Nozzle, Flux-Core, 1/4″ recessDiscontinued – No replacementNo
                      401-41-75Nozzle, 3/4″ bore, 1/8″ recess401-7-75 or 401-14-62Move to slip-on 401-7-75 with new 404-32 retaining head (v-block change); or Move to 5/8″ bore (copper) 401-14-62 (no retaining head, but cutter change)Yes
                      (401-7-75: v-block;
                      401-14-62: RCT-01)
                      401-43-50Nozzle, 1/2 bore, 1/4″ recess401-47-51401-47-51 is 1/8″ recess, and different profileNo
                      401-44-501Nozzle, 1/2″ bore, 1/4″ stick out401-44-50401-44-50 is bottleneck style, not taperedNo
                      401-45-38Nozzle, 3/8″ bore, flush, old thread401-4-38Must use 404-52 or 404-53 retaining headNo
                      (no 3/8 cutter)
                      401-45-50Nozzle, 1/2″ bore, 1/8″ recess, old thread401-47-51Must use 404-52 or 404-53 retaining headNo
                      401-45-62Nozzle, 5/8″ bore, 1/8″ recess, old thread401-43-62Must use 404-52 or 404-53 retaining headNo
                      401-46-38Nozzle, 3/8″ bore, 1/8″ recess, old thread401-42-38Must use 404-52 or 404-53 retaining headNo
                      401-46-62Nozzle, 5/8″ bore, 1/4″ recess, old thread401-43-62401-46-62 is 1/8″ recess; Must use 404-52 or 404-53 retaining headNo
                      401-47-50Nozzle, 1/2″ bore, 1/8″ recess, old thread401-47-51Must use 404-52 or 404-53 retaining headNo
                      401-52-62Nozzle, 5/8″ bore, 1/4″ recess401-14-62401-14-62 is 1/8″ recessNo
                      401-54-50Nozzle, TOUGH ACCESS™, 1/8″ recess401-55-50401-55-50 is flushNo
                      401-55-62Nozzle, TOUGH ACCESS, flush401-54-62 or 401-56-62401-54-62 is 1/8″ recess; 401-56-62 is 1/8″ stick outNo
                      401-68-62Nozzle, 5/8″ bore, flush, copper401-51-62Copper to brassNo
                      401-92-62Nozzle, 5/8″ bore, 1/4″ recess, brass401-91-62401-91-62 is 1/8″ recessNo
                      401-9-75Nozzle, 3/4″ bore, 1/2″ recess401-5-75401-5-75 is 1/4″ recessNo
                      451-4-38Nozzle, 3/8″ bore, 3/16″ recess451-6-50451-6-50 is 1/2″ boreNo
                      451-45-50Nozzle, High Access, water-cooled (semi-auto)451-6-50451-6-50 is tapered style, not bottleneckNo
                      451-5-75Nozzle, 3/4″ bore, 1/4″ recess, water-cooled (semi-auto)451-5-62451-5-62 is 5/8″ boreNo
                      451-81-62Nozzle, 5/8″ bore, 1/8″ stick out, water-cooled (semi-auto)451-61-62451-61-62 is flushNo
                      451-87-62Nozzle, 5/8″ bore, 3/16″ stick out, water-cooled (semi-auto)451-61-62451-61-62 is flushNo

                      Click here to download the above list in PDF format.

                        NEW PRODUCT – AccuLock S Consumables

                        NEW PRODUCT – AccuLock S Consumables

                        November 1, 2018

                        Bernard is proud to introduce new AccuLock™ S consumables, a system designed to address liner trim length errors and erratic wire feeding.

                        Important Note: Most components of the AccuLock S consumables family are currently available. The complete offering will be coming soon.

                        The AccuLock S liner is locked and concentrically aligned to both the contact tip and the power pin without the use of fasteners, which provides a flawless wire-feed path that guarantees smooth, uninterrupted delivery of the wire to the weld puddle. Plus, the liner replacement process has been error-proofed so you can trim your liner accurately and easily every time, with no measuring.

                        The AccuLock S consumables system requires all AccuLock components: contact tip, diffuser, nozzle, liner, neck insulator, power pin and power pin cap.

                        Key features of Bernard AccuLock S Consumables

                        A drawing of an AccuLock S contact tip and nozzle that shows the features and benefits of the inside of these components
                        Reduce troubleshooting, production downtime and rework with this new line of consumables. Learn more about Bernard AccuLock S consumables.

                          PACKAGING CHANGE – Changes to Bernard Bag Packaging

                          PACKAGING CHANGE — Changes to Bernard Bag Packaging

                          November 1, 2018

                          Customers may notice that some Bernard® parts and consumables are arriving in different bags. We transitioned to a newly designed Bernard branded white bag design.

                          In addition to changing the artwork layout and color of the bags, the overall usability has also been improved. These new white bags offer a clear window on the printed side of the bag to make visual product identification easier. To increase the hanging capacity of the bags, we’ve added a second hanging hole on our larger bags and a new double-sealed header on all bag sizes. The sombrero shaped hanging holes provide compatibility with a wider variety of hook sizes and shapes.

                          Old Bernard Bags
                          Image of front of old red and clear Bernard bags
                          Front
                          Image of back of old red and clear Bernard bags
                          Back
                          New Bernard Bags
                          Image of front of new Bernard white and black bags
                          Front
                          Image of back of new Bernard white and black bags
                          Back

                            PACKAGING CHANGE – Changes to Tregaskiss Bag Packaging

                            PACKAGING CHANGES —
                            Changes to Tregaskiss Bag Packaging

                            November 1, 2018

                            Customers may notice that some Tregaskiss® parts and consumables are arriving in different bags. We transitioned from a black bag design to a white bag design. This new white bag design has a clear window on the back side of the bag to help make visual product identification easier, and the durability and hanging holes remain the same as our previous black bag packaging.

                            Old Tregaskiss Bags

                            Image of front of old black and clear Tregaskiss bags
                            Front
                            Image of back of old Tregaskiss black and clear bags
                            Back

                            New Tregaskiss Bags

                            Image of front of new Tregaskiss white and clear bags
                            Front
                            Image of back of new Tregaskiss white and clear bags
                            Back

                              DISCONTINUED PRODUCT – Tandem Robotic Torches

                              DISCONTINUED PRODUCTS –
                              Tandem Robotic MIG Guns

                              September 12, 2018

                              To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: 

                              Tandem Robotic MIG Guns

                              Effective September 30, 2018, all standard and special Tandem MIG guns and necks will be discontinued and no longer available for sale.

                              All service parts for Tandem torches will be available for sale until December 31, 2018, at which time all service parts for Tandem torches will be discontinued.

                              Click here for a list of affected part numbers.


                              Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.


                                DISCONTINUED PRODUCT – Service Parts for Quick-Change and Keyed Robotic Water-Cooled Guns

                                DISCONTINUED PRODUCTS –
                                Service Parts for Quick-Change and Keyed Robotic Water-Cooled MIG Guns

                                September 12, 2018

                                To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: 

                                Service Parts for Discontinued Quick-Change Water-Cooled and Keyed Water-Cooled Robotic MIG Guns

                                Effective December 31, 2018, all service parts for Tregaskiss® quick-change water-cooled (QCWC) and Tregaskiss keyed water-cooled (KWC) robotic MIG guns (discontinued October 1, 2008) will be discontinued and no longer available for sale.

                                Click here for a list of affected part numbers.

                                Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.


                                  PRODUCT UPDATE – TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models

                                  PRODUCT UPDATE —
                                  TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models

                                  TOUGH GUN TA3 robotic air-cooled MIG gun installed on robot

                                  August 10, 2018

                                  Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the following robot models:

                                  • FANUC® 100iD
                                  • KUKA® KR6 R1820HW, KR8 R1420HW, KR8 R1620HW and KR8 R2100HW
                                  • Yaskawa® Motoman® AR1440, AR1720 and AR2100

                                  Available Resources

                                  Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun, or configure your gun at Tregaskiss.com/ConfigureMyGun today. 


                                    PRODUCT UPDATE – TOUGH GUN TA3 MIG Gun Offering Available for FANUC 100iD

                                    PRODUCT UPDATE —
                                    TOUGH GUN TA3 MIG Gun Offering Available for FANUC 100iD Robot Model

                                    TA3 MIG Gun for FANUC 100iD Robot Model Image - angle view

                                    July 19, 2018

                                    TA3 MIG Gun for FANUC 100iD Robot Model Image - side view

                                    Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the FANUC® 100iD robot model. 

                                    Features & Benefits

                                    • Quick and easy cable replacement – easily access the cable clamping bolt by removing one half of the torch cover (Figure 1)
                                    • Retrofit wire brake without affecting TCP – simply remove the plug and insert the wire brake module (Figure 2)
                                    • TCP remains unchanged when switching between options: no options, wire brake, TOUGH GUN I.C.E.™ Technology, or TOUGH GUN I.C.E. Technology with wire brake
                                    • Dust cover prevents dust and debris from entering the back of the FANUC 100iD robot wrist for additional protection (Figure 3)
                                    Quick and easy cable replacement – easily access the cable clamping bolt by removing one half of the torch cover
                                    Figure 1
                                    Retrofit wire brake without affecting TCP – simply remove the plug and insert the wire brake module
                                    Figure 2
                                    Dust cover prevents dust and debris from entering the back of the FANUC 100iD robot wrist for additional protection
                                    Figure 3

                                    Part Numbers

                                    560-600Solid Mount Connector, air-cooled, no options
                                    560-600ISolid Mount Connector, TOUGH GUN I.C.E., no options
                                    560-600W-045Solid Mount Connector, air-cooled, wire brake 0.030″-0.045″
                                    560-600W-116Solid Mount Connector, air-cooled, wire brake 0.052″-1/16″
                                    560-600IW-045Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.030″-0.045″
                                    560-600IW-116Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.052″-1/16″
                                    58SF011LSR Unicable, air-cooled, no options
                                    58SF011WLSR Unicable, air-cooled, wire brake
                                    58SF211LSR Unicable, TOUGH GUN I.C.E., no options
                                    58SF211WLSR Unicable, TOUGH GUN I.C.E., wire brake
                                    560-500AOptional Air Blast Kit for guns equipped with Lincoln® power pins

                                    Available Resources

                                    Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                                      DISCONTINUED PRODUCT – All TOUGH GUN G2 and ThruArm G2 Series Replacement Parts

                                      DISCONTINUED PRODUCT —
                                      All TOUGH GUN G2 and ThruArm G2 Series Replacement Parts

                                      November 20, 2019

                                      Effective November 29, 2019: All replacement parts for the previously discontinued TOUGH GUN® G2 and ThruArm G2 series robotic air-cooled product will be discontinued and no longer available for sale.

                                      Visit the TOUGH GUN CA3 or TOUGH GUN TA3 robotic air-cooled MIG gun page to learn more about replacement solutions.

                                      The following part numbers have been discontinued:

                                      59U303.5Unicable, G2 Series, 3.5 ft, 300 amp
                                      59U304.5Unicable, G2 Series, 4.5 ft, 300 amp
                                      59U503.5Unicable, G2 Series, 3.5 ft, 500 amp
                                      59U504Unicable, G2 Series, 4.0 ft, 500 amp
                                      59U505Unicable, G2 Series, 5.0 ft, 500 amp
                                      59U505.5Unicable, G2 Series, 5.5 ft, 500 amp
                                      59U510Unicable, G2 Series, 10.0 ft, 500 amp
                                      59CTorch connector
                                      59CWTorch connector
                                      59STorch connector, solid mount
                                      593-22-ANeck, 22 degree, G2 Series, TOUGH GUN I.C.E.®
                                      593-22-BNeck, 22 degree, G2 Series, TOUGH GUN I.C.E.
                                      593-22L-ANeck, 22 degree, G2 Series, TOUGH GUN I.C.E.
                                      593-35-ANeck, 35 degree, G2 Series, TOUGH GUN I.C.E.
                                      593-45-ANeck, 45 degree, G2 Series, TOUGH GUN I.C.E.
                                      593-45L-ANeck, 45 degree, G2 Series, TOUGH GUN I.C.E.
                                      59G22Neck, 22 degree, G2 Series
                                      59G22LNeck, 22 degree, G2 Series
                                      59G22L1Neck, 22 degree, G2 Series
                                      59G35Neck, 35 degree, G2 Series
                                      59G45Neck, 45 degree, G2 Series
                                      59G45LNeck, 45 degree, G2 Series
                                      59G45L1Neck, 45 degree, G2 Series
                                      59G45L2Neck, 45 degree, G2 Series
                                      580-400Connector assembly, G2 Series, FANUC®
                                      58G2Torch part, ThruArm G2 Series
                                      58G2WTorch part, ThruArm G2 Series
                                      A58G2STorch assembly, ThruArm G2 Series, ABB®
                                      A58G2SWTorch assembly, ThruArm G2 Series, wire brake, ABB
                                      F58G2SThruArm G2 Series, FANUC
                                      IF58G2SThruArm G2 Series, FANUC, TOUGH GUN I.C.E.
                                      580-401-2Hose, TOUGH GUN I.C.E., ThruArm G2 Series, FANUC
                                      590-AAir blast kit, G2 Series
                                      598G2-116Holder, 0.052-1/16
                                      59GINeck insulator
                                      59GI-02Neck insulator
                                      59GI-25Neck insulator

                                      PRODUCT UPDATE – Changes to the Bernard Fume Extraction MIG Gun Offering

                                      PRODUCT UPDATE –
                                      Changes to the Bernard Fume Extraction MIG Gun Product Offering

                                      March 9, 2018

                                      We are proud to announce that effective immediately, you will notice some important changes to the Bernard® fume extraction MIG gun offering. Bernard FILTAIR™ fume extraction MIG guns are transitioning under the Clean Air™ brand name and will become our Bernard® Clean Air™ curved handle series fume extraction MIG guns.

                                      This product transition offers improved functionality, performance and ease of maintenance. 

                                      Features and Benefits:

                                      Additional Changes:

                                      • The finish on all vacuum tubes and chambers will change from chrome to black, which will help to visually identify all new and legacy product
                                      • FILTAIR fume extraction MIG gun part numbers will change
                                        • Gun part numbers beginning in FA will change to a part number beginning in CL (i.e. FA4015TO8CM will become CL4015TJ8CMC)
                                        • Conversion information for all existing FILTAIR MIG gun part numbers is available:
                                          • Click here to download a conversion chart in Excel format
                                          • Click here to access the online conversion tool

                                      Learn more about Bernard Clean Air fume extraction MIG guns or click here to configure your gun online.


                                        DISCONTINUED PRODUCT – 8 and 12 foot BTB MIG Gun Lengths

                                        DISCONTINUED –
                                        8′ and 12′ BTB MIG Gun Lengths

                                        Image showing three different hand-held BTB MIG guns

                                        November 30, 2017

                                        Effective immediately, all 8- and 12-foot length options in the BTB semi-automatic air-cooled MIG gun product lineup will be discontinued. BTB MIG guns will continue to be available in lengths of 10-, 15-, 20- and 25-feet. No other configurable options have been affected by this change.

                                        View available options or configure a BTB MIG gun today!


                                          DISCONTINUED PRODUCT – Legacy TOUGH GUN ThruArm Product for ABB IRB1600ID

                                          DISCONTINUED PRODUCT –
                                          Legacy TOUGH GUN ThruArm G1 Series Product for ABB IRB1600ID

                                          July 24, 2017

                                          Image comparing TCP of A58G1S to 508-200ABB connector housings for ABB robots

                                          As of December 31, 2017, legacy TOUGH GUN® ThruArm® G1 series product for ABB® IRB1600ID configurations will be discontinued, and effective immediately, lead time for part number 508-200ABB will be 15 days.

                                          • 508-200ABB
                                          • W508-200ABB
                                          • 508-200ABB-6
                                          • 58SA004

                                          Our legacy TOUGH GUN ThruArm G1 series was replaced by our TOUGH GUN TA3 series in 2014, but although A58G1S connector housing is the replacement for 508-200ABB connector housing, this unit will change tool center point (TCP) by approximately 1.428″.

                                          For those customers using a 508-200ABB with a 405-22QC neck, we will be able to develop a special 22-degree neck for use with the A58G1S module to match their existing TCP. However, due to a length restriction in manufacturing, we will not be able to match TCP for those customers using a 508-200ABB with a 405-45QC neck. In this case, reprogramming will be necessary when switching to an A58G1S.

                                          Additionally, when transitioning from the 508-200ABB to the A58G1S, the 58SA004 LSR Unicable will need to be replaced with the 58SA024 LSR Unicable, as the cable to torch connection is also different.

                                          Learn more about our TOUGH GUN TA3 MIG gun offering or their TCP and center of mass data.

                                            PRODUCT IMPROVEMENT – Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer

                                            PRODUCT IMPROVEMENT –
                                            Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer Robotic Nozzle Cleaning Stations

                                            April 28, 2017

                                            Nozzle detect shown installed on TOUGH GUN TT3E reamer

                                            An improvement has been made to the nozzle detect option for our TOUGH GUN® TT3 reamer. This same option is also now available on our TOUGH GUN TT3E reamer.

                                            This new nozzle detect uses a proximity sensor mounted on the side of the reamer that can be used independently of the ream cycle and is compatible with any nozzle size. The robot positions the front end of the MIG gun close to the sensor to detect the presence of the nozzle. If the nozzle is present, a signal is then sent back to the robot controller or PLC.

                                            Affected Part Numbers

                                            • TT-2333 + TT-2334 – OLD nozzle detect for TOUGH GUN TT3 reamer (analog model); available only for 1.062″ nozzle O.D.
                                            • TT3E-2344 – NEW nozzle detect for TOUGH GUN TT3 and TT3E reamer; available for all nozzle O.D. sizes
                                            • RS-500-5 – 4m cable with 3 poles (M12 connector); required for analog model only and only when selecting Nozzle Detection option
                                            • TT3E-2343 – Splitter; required for Ethernet model only and only when selecting both the nozzle detect and the wire cutter options together

                                            To learn more about our TOUGH GUN TT3 reamer offering, or configure your reamer online.


                                              PRODUCT UPDATE – TOUGH GUN TT3 Reamer Upgrades

                                              PRODUCT UPDATE –
                                              TOUGH GUN TT3 Reamer Upgrades

                                              April 28, 2017

                                              Upgrades have been made to the TOUGH GUN® TT3 reamer to allow for a more common design between this model and the TOUGH GUN TT3E reamer. These upgrades include a common frame, replacement of the terminal strip with a new wiring harness, easy access setup switches, and a new check valve.

                                              Terminal Strip vs. Wiring Harness

                                              The wiring harness:

                                              • Provides increased reliability.
                                              • Takes up less space inside the reamer making it easier to service.
                                              • Is easier to replace.
                                              • Improves manufacturing capacity.
                                              Image of an old style terminal strip on a reamer
                                              OLD Terminal Strip
                                              Image of new wiring harness on a reamer
                                              NEW Wiring Harness

                                              New Easy Access Setup Switches

                                              • New stainless steel switches are durable and waterproof, no longer requiring a ‘mud flap’ protector.
                                              • Switches are clearly labeled with their function.
                                              • Replacement is quick and easy.
                                              Image of an old set up switch
                                              OLD Setup Switches
                                              Image of the new set up switch
                                              NEW Setup Switches

                                              New Check Valve

                                              • More robust and durable design.
                                              • Learn more about the change to the check valve.

                                              Click here for additional information about the TOUGH GUN TT3 reamer.